
Restore Dull Oxidized Paint with 7424 Polisher
  Restore dull, oxidized paint
using a dual-action polisher.
All paint finishes, with or
without a clear coat, will deteriorate and dull over time. This loss of luster,
called oxidation, is primarily caused by long term exposure to ultraviolet
light. Black, red and dark color finishes absorb higher levels of UV and will
oxidize sooner than light color finishes. Restoring gloss to dull, oxidized
finishes requires polishing and finishing or in severe conditions, compounding,
polishing and finishing.
Basic Procedure:
Minor surface oxidation can be
removed by polishing with a mild polish such as Menzerna
Final Polish, Meguiar's
No.9 Swirl Remover or 3M
Swirl Remover. After polishing, finish with your favorite wax or
paint sealant. Severely oxidized, neglected or abused finishes require a 3-step,
compound, polish and finish restoration process. These are the same three steps
used by body shops and professional detailers.
In this article, we show how
to use a dual-action polisher (Porter
Cable 7424) to restore gloss to a 5 year old Honda. This vehicle was
showing signs of heavy oxidation (dull surface with very little gloss),
contained numerous fine swirls and a few deeper scratches from a neighborhood
cat.
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This picture doesn't
show it well but the surface is very dull.
Note blurry reflections of clouds.
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In another article, we did the same procedure
with a circular (DeWalt 849) polisher. For that article, see, "Restore
dull, oxidized paint with a circular polisher."
Note:
to demonstrate the complete procedure, we are showing the compounding
step. If your vehicle has very light oxidation, you can skip compounding
and go directly to polishing.
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Polish - Finish |
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Compounding abrades away the top layer of dull, oxidized paint
and in the process, removes swirls, scratches and minor paint blemishes.
Compounding is typically accomplished using a Yellow Foam Compounding
Pad or, for maximum cut, a Lambswool Leveling Pad. Compounding may
leave a surface haze. This is normal. This dullness, or compounding
haze, is removed in the next step which is polishing.
Polishing
removes compounding haze and restores surface gloss. It creates a
mirror-like, highly reflective finish ready for waxing. Polishing is
best accomplished using a white foam polishing pad and a finishing
polish.
Finishing
protects the surface with your favorite wax or sealant. Finishing can be
accomplished by hand or with a dual action polisher (Porter
Cable7424). Applying a wax or paint sealant by machine is
typically done using a grey foam finishing pad.
About
dual-action polishers:
Dual action polishers trade
safety for ultimate paint cutting ability. Since the pads oscillate
(jiggle) rather than rotate, dual action machines may not be able
to abrade away enough of the top paint or clear coat to completely
remove severe oxidation, deep swirls and scratches. That said,
dual-action polishers will always produce better results than could be
achieved by hand.
On the plus side, the
random, oscillating motion of dual action polishers makes these machines
very safe for novice users. It is virtually impossible to damage the
paint or clear coat with a dual action polisher.
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Choosing the proper pads:
For compounding, we chose a Yellow Foam Compounding
Pad but our Orange Power Pad would have worked equally as well.
Lambswool Leveling Pads can also be used for compounding. Lambswool pads
offer the greatest cut but also produce the greatest amount of
"haze".
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Compounding haze is a dull, surface
finish which must be removed by polishing. I recommend starting with the
Yellow Foam Compounding Pad or the Orange Power Pad. These pads don't
cut quite as fast but produce much less haze. Wool Leveling Pads should
be reserved for vehicles with severe paint blemishes, deep scratches,
very heavy oxidation or as a last resort if the Yellow Compounding Pad
fails to restore the finish.
For Polishing, we
chose a White Foam Polishing Pad but our Orange Power Pad would have
worked equally as well. If using the orange pads, use two pads, one for
compounding and one for polishing. Never mix compound and polish on the
same pad.
Finishing, applying
the final wax or paint sealant, can be done by hand or with the Porter
Cable polisher. If applying the final sealant by machine, use the Grey
Finishing Pad.
Product requirements:
Procedure:
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Step 1 - Compounding
- Place the Yellow Foam Compounding Pad
on the backing plate and attach to your machine polisher using the
adapter (if needed).
- Work on a small area, 18 to 24 inches
square, out of direct sunlight.
- Apply compound directly to the
surface.
- Mist the compounding pad very lightly
with water.
- With the machine off, spread the
compound (i.e. Menzerna Intensive Polish, Meguiar's Medallion
Premium Paint Cleaner) over the surface using the foam pad. This
coats the compounding pad with compound and reduces compounding
paint temperatures.
- Press the Yellow Compounding Pad
against the paint and turn the machine on. Set the speed dial on the
polisher between 3-1/2 and 4.
- Work the pad over the surface in a
figure 8 pattern. Go over the area in a left-to-right figure 8
pattern and then an up-and-down figure 8 pattern.
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Apply compound to
paint.
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Put foam compounding
pad on
machine's hook and loop backing plate.
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Mist compounding pad
with water.
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Spread compound with
machine off.
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Set the speed dial
between
3-1/2 and 4,
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Work in a figure-8
pattern.
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- Go over the area several times or
until the compound starts to dry.
- Inspect the results. Spray the surface
with a 50/50 solution of Isopropyl Alcohol and water to remove
compounding residues and wipe the area dry with a clean Microfiber
towel. (I mark one of the water bottles "Water/Alcohol"
with a Magic Marker to keep them separate) Run your fingertips over
the surface. Is it smooth?
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Remove residues with
an alcohol/water
solution and inspect the surface.
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- Has the gloss been restored? Have the
swirls been removed? If not, repeat the compounding and inspection
procedure until the gloss is restored or until no further
improvement can be observed. Compounding may cake the pad with dead,
oxidized paint limiting compounding effectiveness. If this happens,
switch to a fresh pad or wash the dirty pad in a bucket of water,
rinse and pat as dry as possible. When the surface is as defect-free
as you can make it, proceed to Step 2, Polishing.
Compounding may leave
the surface dull depending on the abrasiveness of the compound used. This
is normal. This dullness is removed in the next step which is
polishing.
Polishing is done
after compounding to remove compounding haze (surface dullness).
Polishing restores surface gloss and prepares the surface for waxing.
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Step 2 - Polishing
The procedure for polishing is exactly the same as for compounding with
two exceptions.
- Use the White Foam Polishing Pad for
this step with a finishing polish (i.e. Menzerna Final Polish,
Meguiar's No. 9 Swirl Remover).
- Mist the white foam polishing pad with
water, spread polish over the area and polish in a figure-8 pattern.
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Switch to the white
polishing pad.
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Mist foam pad with
water.
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Apply polish to
surface.
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Keep the speed dial
between
3-1/2 and 4,
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Spread polish with
machine off.
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Apply in a figure-8
pattern.
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Wipe residues &
inspect surface
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- To test for results, wipe off
polishing residues with a clean Microfiber cloth and inspect the
surface. (Do not spray the surface with the alcohol and water
solution. This would remove fillers and gloss agents that you
want to stay on the surface.)
If the surface is
still dull, continue polishing. When the haze is removed and surface
gloss looks good, proceed to finishing.
Tip:
If you omitted the compounding step, went directly to polishing and are
having trouble removing oxidation, you have three options:
- Increase the polisher's speed.
Increase the Porter Cable's speed to between 4-1/2 and 5.
- Switch to the Yellow Foam Compounding
Pad but continue using the same polish. (You could also switch to
the Lambswool Leveling Disc for maximum cutting power.)
- If the swirls remain, it will require
compounding. Switch to the Yellow Compounding Pad and use a
compound as outlined above.
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Step 3 - Finishing
After polishing,
finish with your favorite wax or paint sealant/ protectant. You can do
this by hand or use the Porter Cable polisher and a Grey Finishing Pad.
When you're finished,
wash all pads in a bucket with soapy water, rinse thoroughly with a
garden hose and allow to air dry. Do not machine wash or dry pads.
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We've chosen to
apply Blackfire
All Finish Paint Protection by hand.
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What kind of results can
I expect?
In all cases, this
system will produce better results than could be accomplished by hand.
Using a circular polisher will completely remove dull, oxidized paint,
swirls, scratches, and acid rain, water spots.
Using a dual
action polisher will remove most oxidation, minor swirls and visually
reduce deeper swirls, scratches and paint defects. It may not be
possible to completely remove deep swirls, scratches and acid
rain water spots using a dual action polisher .
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Wipe on final
protectant.
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Buff to a bright
shine.
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Surface is vibrant
and swirl-free!
Note reflection of clouds!
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Here's a better shot
of the finished hood. Quite a difference!
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